But on 13th of May 2017 it gave up completely. It wasn't even trying to ignite. I was lucky because on the next day my friend which is Gas Safe Certified came to visit :) lucky me.
He did a diagnosis and found out that the fan is broken. It was trying to start but there is to much resistance from the bearings. Result: it needs to be replaced.
I checked and it costs £170 brand new (Baxi).
£140 reconditioned one - I'm not sure what that mean because there are no ball bearings there which could be replaced so decided to go for an OEM part for £89 + £6 for a seal (from eBay).
I installed the fan without issues. There are only two screws on the front of it when you remove the flue elbow (one screw). So should not take more than 10min for semi skilled DIYer.
I turned on the power and the fan started beautifully :) I was ecstatic. This was very short lived happiness since the fan was starting and stopping in a loop. The manual was saying : if the fan starts and stops in a loop then replace PCB...... Great!!!
WARNING:
Obviously, this is only a job for the competent user of a soldering iron, who understands what 240V mains electricity can do. I don't encourage anyone to do this. All information published on this site is used entirely at the site visitor or user's risk. No warranties are expressed or implied. Do not DIY with gas. It can kill you and others, and incompetent works can invalidate home insurance. If you do not understand what a capacitor is or how to solder or that electrolytic capacitors have polarity and are very unhappy if connected in a wrong way - DO NOT ATTEMPT TO DO ANYTHING LIKE IT!
I checked online and as far as I remember brand new PCB was £140 but .... a refurbished one on eBay... £40. I thought if somebody can fix it then I can as well :) Especially when all components are through hole mounted on the PCB and not surface mounted (this makes re-soldering and replacing components dead easy). I started googling and found this blog (thanks Nick)
Now I knew it will be a 10min fix :) if I can get the capacitors from Maplin quickly.
I checked online and they had all of them in stock in my local shop. Two of them even with higher temperature rating then the original ones (105deg vs 85deg). And as some of you know capacitors do not like heat.
1x 22uF 63V 85deg Celsius (radial - both legs at the bottom) - C4
1x 22uF 63V 85deg Celsius (axial - legs at the opposite sides) - C7
1x 4.7uF 63V 85deg Celsius (radial - both legs at the bottom) - C6
uF means micro Farad (unit of electrical capacitance)
Before with old capacitors
After:
Solder joins
ps1 I'm quite sure that if you can't get the axial one then you should still be able to solder radial one because the legs are long enough - but try to get the same one :)
ps2 I checked all ceramic capacitors and they were all OK (kind of as expected since there is no electrolyte to evaporate).
